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August 15, 2019

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HSE issues safety alert over the phenomenon of condensate induced water hammer

An on-going case, currently under investigation by the Office for Nuclear Regulation, has prompted the HSE to issue a reminder to duty-holders about their responsibilities in terms of the maintenance and operation of steam systems.

water-hammer-occurring-when-steam-flow-increasesThe incident in question saw three people injured following the release of steam from a non-nuclear heating system. The Office for Nuclear Regulation (ONR) is in the process of investigating the incident, but early reports suggest that there was a failure in the pressure boundary of the steam system, potentially caused by a water hammer event.

Sometimes referred to as ‘Condensate Induced Water Hammer’, the water hammer is a known vulnerability in steam systems. It most commonly occurs when steam is introduced into cold pipework that has not been sufficiently drained. As the steam cools, it turns into condensate which takes up less volume in the pipework than the steam. This produces a vacuum or pocket into which the water rapidly flows, creating an impact against the pipework.

Safety notice

The safety notice aimed at operators of major pressure systems involving steam, including:

  • Chemical processing and production;
  • Electricity generation;
  • Engineering;
  • Food Packaging and processing;
  • Gas;
  • Metals and Minerals processing and production;
  • Manufacturing (general);
  • Nuclear;
  • Offshore.

The HSE is reminding all duty holders of this phenomenon in steam systems and advising them to ensure suitable measures are taken to prevent the occurrence of such events, including the appropriate operation and maintenance of such systems on their sites.

HSE recommend that the five-point action plan detailed in the Safety Assessment Federation (SAFed) factsheet; ‘potential hazards created by water hammer in steam systems‘ is considered.

This includes taking into account the following:

  • Enhanced training of boiler operators;
  • Slope of pipework and drainage;
  • Positions where condensate could collect;
  • Operation of traps;
  • Isolation valves.

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