Head Of Training, The Healthy Work Company

April 11, 2016

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Worker suffers chemical burns at electropolishing company

An electropolishing company has been fined after a worker suffered chemical burns while disposing of waste cleaning chemicals.

Basingstoke Magistrates’ Court heard how Keith Brown, a 51-year-old worker at Poligrat (UK) Limited was told by his manager to dispose of some waste cleaning chemicals at their Aldershot site. The method agreed was to pour caustic pearl granules into the top of an intermediate bulk container (IBC) containing acids to help neutralise the chemicals inside.

It was during this process that an exothermic reaction occurred, the container became unstable and erupted over the worker, throwing him to the ground.

His glasses were blown off and he suffered alkaline burns to his eyelids and ulcers to both corneas, and grazing and burns to his legs.

An investigation by the Health and Safety Executive (HSE) into the incident which occurred on 13 February 2015 found that the activity and substances used in the process were not suitably or sufficiently risk assessed.

Poligrat (UK) Limited, of Waverley Lane, Farnham, Surrey, pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc Act 1974, and Regulation 3(1) of the Management of Health and Safety at Work Regulations 1999, and was fined £8,000 and ordered to pay costs of £1,072.

After the hearing, HSE inspector Andrew Johnson said: “The use of an IBC as a reaction vessel was wholly inappropriate. IBC’s are designed for the storage of a range of substances. They are not designed for use as a chemical reactor. Other safer reasonably practicable options were available, such as using a waste management company to remove and safely dispose of the chemicals.”


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